PPR Pipe Extrusion Machine
What is PPR Pipe Extrusion machine?
PPR pipe extrusion line is mainly used to produce pipe material whose raw material is mainly PPR resin, also suitable to produce pipe material of PP, PE resin.
Compared with PE pipe, PPR pipe can be used to transport hot water. Usually, it is used inside building for hot water supply. Nowadays, there are many kinds of PPR pipe, for example, PPR fiberglass composite pipe, also PPR with uvioresistant outer layer and antibiosis inner layer. Our PPR pipe extrusion line can fully satisfy customer requirement. Our PPR pipe extrusion can process wide range of material, including HDPE, LDPE, PP, PPR, PPH, PPB, MPP, PERT, etc. Our PPR pipe extrusion line can produce from size of minimum 16mm to 160mm with single layer or multi-layer or even multi-layer with double cavity to save machine cost and operation cost.
As one of the leading PPR pipe manufacturing machine manufacturers, our PPR pipe extruding machine are versatile and can produce pipes of various sizes, diameters, and wall thicknesses to meet specific project requirements. Besides, our PPR pipe making machine has nice appearance, higher automatic degree, production reliable and stable.
What are the features of PPR pipe production line?
PPR pipe extrusion machine features human-machine interface operation, high degree of automation, special screw plasticizing effect; cooling water tank part to increase the compressor cooling device, constant temperature control, covers an area of less, saving water; the PPR pipe line using composite spiral head, effectively remove the material memory function. PPR pipe extruder machine line's energy-saving effect reach on 35%, and the product efficiency increase more than 1 times, thus it is not only saving the cost of site and manpower but also improving efficiency.
High-speed design lets it output more than double compared to the normal type with less power. 20-63 mm pipe can produce with double-outlet type, which can produce two pipes at one time with one die. 20 mm pipe can stably run at 25 m/min. Adopt reasonable design, absorbing safe producing technology, acquiring CE & ISO certificate. Use world-famous brand electric parts, such as SIEMENS, SCHNEIDER, ABB, CRYDOM etc.
What are the parameters of PPR pipe production line?
|
Type |
Pipe spec (mm) |
Extruder |
Max output (kg/h) |
|
PERT-32 (low speed) |
16 – 32 |
SJ 55 |
100 |
|
PERT-32 (high speed) |
16 – 32 |
SJ 65 |
180 |
|
PPR-63 (single) |
20 – 63 |
SJ 65 |
120 |
|
PPR-63 (double) |
20 – 63 |
SJ 60 |
250 |
|
PPR-110 |
20-110 |
SJ75 |
160 |
|
PPR-160 |
50-160 |
SJ90 |
120 |
What is the application of PPR pipe?
. underfloor heating
. central heating installations in houses and industries
. industrial transportations chemical fluids and gasses
. conveyance of potable water
. special applications undersea networks, networks with a high risk of electrochemical corrosion etc
. hot and cold water transportation
Can the PPR pipe extrusion line be customized for specific pipe specifications?
Yes, as professional PPR pipe manufacturing machine supplier, we offer customization options to tailor the extrusion line to produce pipes of specific sizes, wall thicknesses, and with various additives for enhanced properties.
What is included in PPR pipe production line?
●SJ series single screw extruder
●Co-extruder
●Extruder die
●Vacuum calibration tank
●Spray cooling tank
●Haul-off machine
●Cutting machine
●Stacker
How is PPR pipe manufacturing process?
PPR granules → vacuum feeder → hopper dryer → single screw extruder → marking line co-extruder → mold and calibrator → vacuum calibration tank → cooling tank →printer → haul off machine → PPR pipe cutter→ stacker
Flow Chart of PPR pipe extrusion line:
|
No |
Name |
Description |
|
1 |
PPR pipe extruder (Single Screw Extruder) |
One or more extruders can be used to produce single-layer or multi-layer co-extruded pipes to increase output and produce pipes with different diameters. |
|
2 |
Mould/Die |
Single-layer extrusion dies or multi-layer extrusion dies can be selected to produce single-layer or multi-layer pipes. |
|
3 |
Vacuum Calibration tank |
Optimum stainless steel vacuum calibrator and pipe works. Dual water cycle system with independent filter prevents the nozzle from being blocked. Quick response vacuum control system guarantees the reliable vacuum state. High efficiency spray cooling guarantees the quick shaping under vacuum condition. Automatic water temperature and level control. Single chamber and/or double chamber vacuum calibrator are available according to the article requirement. |
|
4 |
Spray Cooling tank |
Multiple spray cooling tanks can be used to achieve better cooling effect. Stainless spray cooling tank (trough) and pipe works. Rapid and even pipe cooling is realized by the rationally distributed nozzle and the optimized dual-circuit water pipe with filter. Automatic water temperature and level control. Both stainless steel spray cooling tank and the visible stainless steel spray cooling trough can be available according to customer’s requirement. |
|
5 |
PPR pipe Haul-off machine |
Caterpillar with AC servo motor realizes precise synchronization driving. With pneumatic flexible clamping, the upper caterpillar can adapt per the pipe specification variation and keeps good contact pressure with the pipe; the lower caterpillar can be electrically adjusted to the required haul-off position per the pipe specification. High friction rubber pads connects with the chain. |
|
6 |
PPR pipe cutting machine |
Smooth cutting. Provide fly blade cutting & swarfless cutting options. PLC synchronization control |
|
7 |
Stacker |
Used to collect pipes |
|
Note: PPR pipe line can be customized according to customer requirements. Our company make PPR pipe plant configuration according to customer requirements. |
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